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Southwestern Industries, Inc.
ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual
146
Limit Switch Installation Drawing Part List
Item
P/N
Title
UseAs
Qty
1
22108
CAM-LIMIT SWITCH
EA
2
2
24920
BALLS - STAINLESS STEEL
EA
8
3
22547
CAM HOLDER-PT4-Y & Z AXIS
EA
2
4
22113
NUT TEE- X AXIS
EA
4
5
22438
SPACER-DPMV3-LIMIT SWITCH-RH
EA
1
6
22437
CAM-LIMIT SWITCH-RH
EA
1
7
22439
CAM-LIMIT SWITCH-LH
EA
2
8
22440
SPACER-DPMV3-LIMIT SWITCH-LH
EA
1
9 22551-1 LIMIT SWITCH ASSY-RIGHT EA 1
10
22551-2
LIMIT SWITCH ASSY-LEFT
EA
1
11
22436-1
SHEET METAL - SUPPORT LIMIT SWITCH X-AXIS
EA
1
12
M6-1.0X40 27B
SCREW-BHCS-STL-BO
EA
2
13
M6-1.0X30 25B
SCREW-SHCS-STL-BO
EA
2
14
24918-1-DOC
LIMIT SWITCH KIT -RETROFIT (DWG)
EA
1
15
M6-1.0X25 25B
SCREW-SHCS-STL-BO
EA
6
16
M6-1.0X16 25B
SCREW-SHCS-STL-BO
EA
6
17
M6 70B
WASHER-FLAT USS-STL-BO
EA
20
18
M6 73B
WASHER-SPLIT LOCK-STL-BO
EA
8
19
M6-1.0 50B
NUT-HEX-STL-BO
EA
2
20
M5-0.8X6 40B
SCREW-SOC SET-STL-BO-CUP
EA
4
21
24922
BRACKET - Y LIMIT SWITCH
EA
1
22
24277
SPACER-LIMIT SWITCH
EA
2
23
M6-1.0X60 25B
SCREW-SHCS-STL-BO
EA
4
24 24278 BRACKET-EXTENSION EA 1
i24918-1
7.9 System Interconnection
7.9.1 ProtoTRAK SMX Basic System Configuration
See Figure 15 and 16 for all system cable connections.
7.9.2 Cable Routing
Tips for routing the cables on the machine.
• Before tying up cables, it is a good idea to position them loosely, complete the system
interconnection and ensure that all the cables are plugged in correctly, and that the
system is responding properly.
• Make sure that no motor cable is tied up next to a power line.
• Position the table all the way to the left and the saddle all the way forward before
securing the X motor cables.
• Ensure the knee travel is not restricted.
• Do not bend umbilical cables. Coil up in a minimum of a 6” diameter.
- ProtoTRAK 1
- K2, K3, K4 & 1
- Retrofit 1
- Fax 310.764.2668 2
- Fax 310.886.8029 2
- Table of Contents 3
- 1.0 Safety 6
- 1.3 Safety Precautions 8
- 2.0 Installation 11
- 2.2 Uncrating 13
- 2.5 Machine Specifications 15
- 2.9 Cleaning 21
- Placement of Levels 22
- 2.11 Electrical Connection 23
- Not for retrofit 24
- Figure 8 24
- Figure 9 25
- Figure 9-1 26
- Figure 11 29
- Transformer Option Schematic 29
- 2.14 Cable Interconnections 31
- Figure 14 33
- Pendant - Right Side 33
- P/N: 24000-1 33
- Figure 15 34
- Cable Connection Diagram 34
- Non-Spindle Control 34
- Figure 16 36
- 2.15 Lubrication 37
- 2.15.2 Head Lubrication 39
- • X = 1.318 40
- • Y = 1.318 40
- Figure 18 41
- Euclid Block 41
- 3.1.1 Poor Finish 42
- 3.1.2 Circles Out of Round 43
- 3.2.1 Run Away Axis 45
- 3.2.2 Slow Down Axis 46
- 3.2.3 Axis Will Not Jog 46
- 3.2.5 Vibration in Motion 47
- 3.2.6 Searching Axis 48
- 3.3.1 Display Blanks 49
- 3.3.3 Keyboard Lockup 49
- 3.3.4 Fault X or Y 49
- 3.3.8 System Shuts Off 51
- Machines Only) 52
- Direction 56
- 3.5.4 Head Noise 59
- 4.0 Diagnostics 61
- 4.1.3 Lubrication 62
- 4.1.4 Machining Set-Up 62
- 4.1.4.1 Spindle Speeds 63
- 4.1.4.2 Feedrates 63
- 4.4 Motor Diagnostics 66
- 4.5 Servo Driver 67
- 4.6 Glass Scales 68
- 4.7 TRAK Sensors 69
- 4.8 Electrical 71
- 4.8.4 Cable Connections 72
- Figure 19 73
- Electrical Box Schematic 73
- Figure 20 75
- Figure 21 76
- LEDs on Spindle 76
- Control Board 76
- 4.9 Service Codes 77
- 4.9.1 Software Codes 77
- 4.9.2 Machine Set-up Codes 78
- 4.9.3 Diagnostic Codes 81
- & Maintenance 84
- Figure 22 85
- Figure 23 86
- Figure 24 88
- Flash Disk Replacement 88
- Flash Disk Parts List 88
- Flask Disk Replacement 88
- 5.1.6 TRAK Sensor 89
- Figure 25 90
- M5 Base Mounting 90
- Figure 26 91
- TRAK Sensor Mounting 91
- Figure 27 92
- K Mill Sensor Assembly 92
- Z-Axis Glass Scale Assembly 95
- Figure 29 96
- Glass Scale Alignment 96
- 5.1.8 Power Drawbar 97
- Figure 30 98
- Power Drawbar Assembly 98
- Figure 31 100
- X-Axis Drive Assembly 100
- Figure 33 105
- Spindle Motor Wiring 105
- Figure 36 107
- Figure 37 109
- Figure 38 110
- 5.2 Maintenance 111
- Figure 39 111
- Table Gib Adjustment 111
- Figure 40 112
- Table Gib Screw 112
- Figure 42 114
- Figure 43 115
- Calibration Set-Up 115
- 5.2.3.2 Tramming the Head 117
- Side-to-Side Alignment 117
- Back to Front Adjustment 118
- 5.2.4 Limit Switch Option 119
- 6.0 Retrofit Installation 121
- 7.0 Installation Procedures 123
- X-Axis Ball Screw 125
- Figure 51 127
- Figure 55 133
- Figure 56 136
- X Motor Mounting 136
- Figure 58 141
- Z-Axis Glass Scale Assembly 141
- Figure 59 142
- X Bracket Installation 142
- Figure 60 143
- Y Bracket Installation 143
- Figure 61 144
- 148
- 7.9 System Interconnection 150
- Figure 66 151
- Figure 68 156
- & Covers Assembly 156
- Figure 68-1 158
- Ball Screw Module 158
- P/N 24250 158
- Parts List Ball Screw Module 159
- 8.4 Lagun Z Axis Cutout 160
- Figure 69 160
- 9.2 Warranty 161
- 9.3 Replacements 163
- Figure 100 164
- Figure 104 169
- Pulley Pinion Sub-Assembly 169
- P/N: 20697-4 169
- Figure 105 170
- Lower Vari-Disc Sub-Assembly 170
- P/N: 20697-5 170
- Figure 106 172
- Upper Vari-Disc Sub-Assembly 172
- P/N: 20697-6 172
- Figure 109 176
- Bottom Housing Assembly 176
- Figure 110 180
- P/N: 20698-1 180
- Parts List 192
- Head Top Assembly - 24692 192
- Figure 120 194
- Hi-Low Shift Clutch 194
- Sub-Assembly 194
- P/N: 20778-2 194
- Figure 121 196
- Hi-Low Shift 196
- P/N: 20778-3 196
- Figure 125 202
- Speed Change Handwheel 202
- P/N: 20778-7 202
- Figure 127 204
- Lower Head Assembly 204
- Figure 128 208
- Worm Gear Cradle 208
- P/N: 20779-1 208
- Figure 134 214
- K2/K3 Base Machine P/N 20785 214
- Figure 135 218
- K4 Base Machine P/N 26900 218
- Parts List - K4 Base Machine 219
- Figure 136 221
- P/N: 23470-220 or 23470-440 221
- Figure 137 222
- P/N 23470-220 or 23470-440 222
- TRAK Warranty Policy 224
Prodotti e manuali riguardandi Stazioni metereologiche AcuRite 00607
Stazioni metereologiche AcuRite 614 Manuale Utente
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